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Periodic Maintenance › Clutch Operation Inspection

Service Manual (KLZ1000C) page 54 — Periodic Maintenance › Clutch Operation Inspection
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2-32 PERIODIC MAINTENANCE
Periodic Maintenance Procedures

• Loosen
  sides.
         the air cleaner housing clamp bolt [A] on both

• Lift up the air cleaner housing, and disconnect the air
  switching valve hose [A].
• Install:
   Air Cleaner Housing (see Air Cleaner Housing Installa-
   tion(3-55))
   Fuel Tank (see Fuel Tank Installation(3-59))

• Start the engine and run it at idle speed.
• and feel vacuum
  Plug  the air switching valve hose end [A] with your finger
                     pulsing in the hose.
  If there is no vacuum pulsation, check the hose line for
  leak. If there is no leak, check the air switching valve (see
  Air Switching Valve Unit Test(16-68)) or air suction valves
  (see Air Suction Valve Inspection(5-14)).

Clutch
Clutch Operation Inspection
• Keep    the handlebars straight ahead.
• [A]. clutch lever just enough to take up the free play
  Pull  the

• Measure    the gap between the lever and the lever holder.
  If the gap is too wide, the clutch may not release fully. If
  the gap is too narrow, the clutch may not engage fully. In
  either case, adjust it.
  Clutch Lever Free Play
    Standard: 2  3 mm (0.08  0.12 in.)

                          WARNING
  The engine and exhaust system get extremely hot
  during normal operation and can cause serious
  burns. Never touch the engine or exhaust pipe
  during clutch adjustment.

• Loosen   the locknut [A].
• of threadsadjuster
  Turn  the           [B] so that 5  6 mm (0.20  0.24 in.) [C]
              is visible.
• Tighten  the  locknut.