Service Manual (KLZ1000C) — page 68 of 762
Periodic Maintenance › Master Cylinder Rubber Parts Replacement
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2-46 PERIODIC MAINTENANCE
Periodic Maintenance Procedures
Master Cylinder Rubber Parts Replacement
Front Master Cylinder Disassembly
• Remove the front master cylinder (see Front Master Cylin-
der Removal(12-20)).
• Remove the seal cover [A], circlip [B], connector [C] and
O-ring [D].
Special Tool - Inside Circlip Pliers: 57001-143
• Unscrew the locknut [E] and pivot bolt [F], and remove the
brake lever.
• Remove the bleed valve [G] and rubber cap [H].
•○Remove the
Remove piston assembly [I] as follows.
the dust cover and push rod.
○Remove the circlip [J].
○Pull out the piston.
○Remove the return spring and spring guide.
• Replace:
Seal Cover [A]
Circlip [B]
O-ring [D]
Rubber Cap [H]
Piston Assembly [I]
Circlip [J]
Diaphragm [K]
Rear Master Cylinder Disassembly
•Remove the rear master cylinder (see Rear Master Cylin-
der Removal(12-21)).
•Remove the circlip [A], connector [B] and O-ring [C].
Special Tool - Inside Circlip Pliers: 57001-143
• Slide the dust cover [D] out of place, and remove the cir-
clip [E].
• Pull out the push rod assembly [F].
• Remove the piston assembly [G] and return spring [H].
NOTICE
Do not remove the secondary cup from the piston
since removal will damage it.
• Replace:
Circlip [A]
O-ring [C]
Circlip [E]
Push Rod Assembly [F]
Piston Assembly [G]
Diaphragm [I]