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Engine Top End › Valve Guide Removal

Service Manual (KLZ1000C) page 197 — Engine Top End › Valve Guide Removal
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ENGINE TOP END 5-29
Valves
Valve Clearance Inspection
• Refer to the Valve Clearance Inspection (see Valve Clear-
  ance Inspection(2-26)).
Valve Clearance Adjustment
• Refer to the Valve Clearance Adjustment (see Valve
  Clearance Adjustment(2-27)).
Valve Removal
• Remove:
   Cylinder Head (see Cylinder Head Removal(5-26))
     Valve Lifter and Shim
                             NOTE
    ○Mark and record the valve lifter and shim locations so
     they can be installed in their original positions.

• Using
  valve.
         the valve spring compressor assembly, remove the

    Special Tools - Valve Spring Compressor Assembly [A]:
                       57001-241
                    Valve Spring Compressor Adapter, 24 [B]:
                       57001-1586

Valve Installation
• Replace    the oil seal with a new one.
• valve stem before
  Apply   a thin coat of molybdenum disulfide grease to the
                        valve installation.
• wards.
  Install the springs  so that the closed coil end faces down-

     Valve Stem [A]
     Oil Seal [B]
     Spring Seat [C]
     Closed Coil End [D]
     Valve Spring [E]
     Retainer [F]
     Split Keepers [G]
Valve Guide Removal
• Remove:
   Valve (see Valve Removal(5-29))
     Oil Seal
     Spring Seat
•   Heat the area around the valve guide to 120  150°C (248
     302°F), and hammer lightly on the valve guide arbor [A]
    to remove the guide from the top of the head.
                           NOTICE
    Do not heat the cylinder head with a torch. This will
    warp the cylinder head. Soak the cylinder head in
    oil and heat the oil.
    Special Tool - Valve Guide Arbor,   4.5: 57001-1331