Service Manual (KLZ1000C) — page 215 of 762

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CLUTCH 6-1

                                                              Clutch
                                                       Table of Contents
Exploded View........................................................................................................................           6-2
Specifications .........................................................................................................................        6-4
Special Tool and Sealant ........................................................................................................               6-5
Clutch Lever and Cable ..........................................................................................................               6-6
   Clutch Lever Free Play Inspection ....................................................................................                       6-6
   Clutch Lever Free Play Adjustment ..................................................................................                         6-6
   Clutch Cable Removal ......................................................................................................                  6-6
   Clutch Cable Installation ...................................................................................................                6-6
   Clutch Cable Lubrication...................................................................................................                  6-6
   Clutch Lever Assembly Installation ...................................................................................                       6-7
   Clutch Lever Installation....................................................................................................                6-7   6
   Clutch Lever Adjustment...................................................................................................                   6-8
Clutch Cover...........................................................................................................................         6-9
   Clutch Cover Removal ......................................................................................................                  6-9
   Clutch Cover Installation ...................................................................................................                6-9
   Release Shaft Removal ....................................................................................................                   6-9
   Release Shaft Installation .................................................................................................                6-10
   Clutch Cover Disassembly................................................................................................                    6-10
   Clutch Cover Assembly.....................................................................................................                  6-11
Clutch .....................................................................................................................................   6-12
   Clutch Removal.................................................................................................................             6-12
   Clutch Installation..............................................................................................................           6-13
   Clutch Plate Assembly Length Measurement ...................................................................                                6-17
   Clutch Plate Assembly Adjustment ...................................................................................                        6-17
   Clutch Plate, Wear, Damage Inspection ...........................................................................                           6-18
   Clutch Plate Warp Inspection............................................................................................                    6-18
   Clutch Housing Finger Inspection .....................................................................................                      6-18
   Clutch Housing Spline Inspection .....................................................................................                      6-18
   Clutch Pressure Plate and Clutch Hub Inspection ............................................................                                6-19
   Clutch Spring Inspection ...................................................................................................                6-19