Service Manual (KLZ1000C) — page 235 of 762

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ENGINE LUBRICATION SYSTEM 7-1

               Engine Lubrication System
                                                       Table of Contents
Exploded View........................................................................................................................           7-2
Engine Oil Flow Chart.............................................................................................................              7-4
Specifications .........................................................................................................................        7-5
Special Tools and Sealants ....................................................................................................                 7-6
Engine Oil and Oil Filter..........................................................................................................             7-7
    Oil Level Inspection...........................................................................................................             7-7
    Engine Oil Change............................................................................................................               7-7
    Oil Filter Replacement ......................................................................................................               7-7
Oil Pan....................................................................................................................................     7-8
    Oil Pan Removal ...............................................................................................................             7-8
    Oil Pan Installation ............................................................................................................           7-8
Oil Screen...............................................................................................................................      7-11
    Oil Screen Removal ..........................................................................................................              7-11   7
    Oil Screen Installation .......................................................................................................            7-11
    Oil Screen Cleaning ..........................................................................................................             7-11
Oil Pressure Relief Valve........................................................................................................              7-12
    Oil Pressure Relief Valve Removal ...................................................................................                      7-12
    Oil Pressure Relief Valve Installation ................................................................................                    7-12
    Oil Pressure Relief Valve Inspection.................................................................................                      7-12
Oil Pump.................................................................................................................................      7-13
    Oil Pump Removal ............................................................................................................              7-13
    Oil Pump Installation .........................................................................................................            7-13
    Oil Pump Drive Gear Removal..........................................................................................                      7-14
    Oil Pump Drive Gear Installation.......................................................................................                    7-14
Oil Pressure Measurement.....................................................................................................                  7-15
    Oil Pressure Measurement ...............................................................................................                   7-15
Oil Pressure Switch ................................................................................................................           7-16
    Oil Pressure Switch Removal ...........................................................................................                    7-16
    Oil Pressure Switch Installation ........................................................................................                  7-16
Oil Pipe ...................................................................................................................................   7-17
    Oil Pipe Removal ..............................................................................................................            7-17
    Oil Pipe Installation ...........................................................................................................          7-17