Service Manual (KLZ1000C) — page 265 of 762
Crankshaft/Transmission
Text on this page
CRANKSHAFT/TRANSMISSION 9-1
Crankshaft/Transmission
Table of Contents
Exploded View................................... 9-2 Starter Motor Clutch Disassembly 9-28
Specifications .................................... 9-6 Starter Motor Clutch Assembly .... 9-29
Special Tools and Sealants ............... 9-8 External Shift Mechanism.................. 9-30
Crankcase Splitting............................ 9-9 Shift Pedal Removal .................... 9-30
Crankcase Splitting ...................... 9-9 Shift Pedal Installation ................. 9-30
Crankcase Assembly ................... 9-10 External Shift Mechanism
Crankshaft and Connecting Rods...... 9-15 Removal .................................... 9-31
Crankshaft Removal .................... 9-15 External Shift Mechanism
Crankshaft Installation ................. 9-15 Installation ................................. 9-31
Connecting Rod Removal ............ 9-15 External Shift Mechanism
Connecting Rod Installation ......... 9-16 Inspection.................................. 9-32
Crankshaft/Connecting Rod Transmission ..................................... 9-34
Cleaning .................................... 9-19 Transmission Shaft Removal ....... 9-34
Connecting Rod Bend Inspection 9-20 Transmission Shaft Installation .... 9-34
Connecting Rod Twist Inspection. 9-20 Transmission Shaft Disassembly . 9-34
Connecting Rod Big End Side Transmission Shaft Assembly...... 9-35
Clearance Inspection ................ 9-20 Shift Drum and Fork Removal...... 9-40
Connecting Rod Big End Shift Drum and Fork Installation... 9-40
9
Bearing Insert/Crankpin Wear Shift Drum Disassembly............... 9-40
Inspection.................................. 9-21 Shift Drum Assembly ................... 9-41
Crankshaft Side Clearance Shift Fork Bending Inspection ...... 9-41
Inspection.................................. 9-22 Shift Fork/Gear Groove Wear
Crankshaft Runout Inspection...... 9-23 Inspection.................................. 9-41
Crankshaft Main Bearing Shift Fork Guide Pin/Drum
Insert/Journal Wear Inspection . 9-23 Groove Wear Inspection ........... 9-41
Balancer ............................................ 9-26 Gear Dog and Gear Dog Hole
Balancer Removal........................ 9-26 Damage Inspection ................... 9-42
Balancer Installation..................... 9-26 Ball Bearing, Needle Bearing, and Oil
Balancer Adjustment.................... 9-27 Seal................................................. 9-43
Balancer Damper Inspection........ 9-27 Ball and Needle Bearing
Starter Motor Clutch .......................... 9-28 Replacement ............................. 9-43
Starter Motor Clutch Ball and Needle Bearing Wear
Removal/Installation.................. 9-28 Inspection.................................. 9-43
Starter Motor Clutch Inspection ... 9-28 Oil Seal Inspection ....................... 9-43