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Crankshaft/Transmission › Crankcase Assembly

Service Manual (KLZ1000C) page 275 — Crankshaft/Transmission › Crankcase Assembly
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CRANKSHAFT/TRANSMISSION 9-11
Crankcase Splitting

• Apply  a non-permanent locking agent to the threads of
  the breather plate bolts [A] and tighten them.
    Torque - Breather Plate Bolts: 10 N·m (1.0 kgf·m, 89 in·lb)

• Install the breather side plate [A] so that the plate hole [B]
  fit the projection [C] of the upper crankcase.
• Apply   a non-permanent locking agent to the threads of
  the breather side plate bolt [D] and tighten it.
    Torque - Breather Side Plate Bolt: 6.0 N·m (0.61 kgf·m, 53
                in·lb)

• Press the fitting [A] in the upper crankcase [B] until it is
  bottomed.
    Special Tool - Bearing Driver Set: 57001-1129
• Press the plug [C] in the upper crankcase so that the plug
  is deeper than crankcase surface.

• Press the new needle bearing [A] for the shift shaft so that
  its marked side faces outside and its surface [B] is flush
    with the end of the hole.
•   Install the new oil seal [C] so that its surface [D] is flush
    with the end of the hole.
•   Apply grease to the oil seal lips.

• Apply a non-permanent locking agent to the oil passage
  plugs [A], and tighten them.
    Torque - Oil Passage Plugs: 20 N·m (2.0 kgf·m, 15 ft·lb)
• Install the oil passage plug [B] in the lower crankcase, and
  tighten it.
    Torque - Oil Passage Plug: 10 N·m (1.0 kgf·m, 89 in·lb)