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Crankshaft/Transmission › Crankcase Assembly

Service Manual (KLZ1000C) page 277 — Crankshaft/Transmission › Crankcase Assembly
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CRANKSHAFT/TRANSMISSION 9-13
Crankcase Splitting

• Fit the lower crankcase to the upper crankcase.
                           NOTE
 ○Make the application finish within 20 minutes when
  the liquid gasket to the mating surface of the lower
  crankcase half is applied.
 ○Moreover fit the case and tighten the bolts just after
  application of the liquid gasket.

• The  M9 bolts [A] have copper plated washers [B], replace
  them with new ones.
• Apply molybdenum disulfide oil solution to both sides [C]
  of the copper plated washer and threads [D] of the M9
 bolts.

• Tighten
  steps.
          the lower crankcase bolts using the following

○Following the sequence numbers on the lower crankcase
 half, tighten the M9 bolts [1  10] with copper plated wash-
 ers.
 Torque - Crankcase Bolts (M9): 44 N·m (4.5 kgf·m, 32 ft·lb)
○Replace the washer [A] with a new one.
○Tighten the M7 bolts.
 Torque - Crankcase Bolts (M7): 20 N·m (2.0 kgf·m, 15 ft·lb)
   L = 60 mm (2.36 in.) [B]
   L = 50 mm (1.97 in.) [C]
   L = 45 mm (1.77 in.) [D]