Library / Service Manual (KLZ1000C) Page 517

Service Manual (KLZ1000C) — page 517 of 762

Electrical System › Alternator Rotor Installation

Service Manual (KLZ1000C) page 517 — Electrical System › Alternator Rotor Installation
Tap the page to zoom. Open the full-size image

Text on this page

ELECTRICAL SYSTEM 16-35
Charging System

• Install the washer [A].
                               NOTE
    ○Confirm the alternator rotor fit or not to the crankshaft
      before tightening it with specified torque.

• Install the rotor bolt [B] and tighten it with 70 N·m (7.0
  kgf·m, 52 ft·lb) of torque.

• Remove  the rotor bolt and washer.
• Check the tightening torque with flywheel puller [A].
    Special Tool - Flywheel Puller Assembly, M38 × 1.5/M35 ×
                      1.5: 57001-1615
    If the rotor is not pulled out with 20 N·m (2.0 kgf·m, 15
    ft·lb) of drawing torque, it is installed correctly.
    If the rotor is pulled out with under 20 N·m (2.0 kgf·m, 15
    ft·lb) of drawing torque, clean off any oil dirt or flaw of the
    crankshaft and rotor tapered portion, and dry them with
    a clean cloth. Then, confirm that it is not pulled out with
    above torque.

• Install the washer and rotor bolt.
• Tighten   the alternator rotor bolt [A] while holding the alter-
  nator rotor steadily with the holder [B].
    Special Tools - Grip [C]: 57001-1591
                    Stopper [D]: 57001-1679
                    Rotor Holder: 57001-1690
    Torque - Alternator Rotor Bolt: 155 N·m (15.8 kgf·m, 114
                ft·lb)

If using rotor holder (57001-1757).
•  Install the washer and rotor bolt.
•  Tighten the alternator rotor bolt [A] while holding the alter-
   nator rotor steadily with the holder [B].
    Special Tool - Rotor Holder: 57001-1757
    Torque - Alternator Rotor Bolt: 155 N·m (15.8 kgf·m, 114
                ft·lb)