Service Manual — page 23 of 715

Text on this page

PERIODIC MAINTENANCE 2-1

                           Periodic Maintenance
                                                       Table of Contents
Periodic Maintenance Chart ...................................................................................................                 2-3
Torque and Locking Agent......................................................................................................                 2-5   2
Specifications .........................................................................................................................      2-13
Special Tools ..........................................................................................................................      2-15
Periodic Maintenance Procedures..........................................................................................                     2-16
 Fuel System (DFI)................................................................................................................            2-16
   Air Cleaner Element Replacement....................................................................................                        2-16
   Idle Speed Inspection .......................................................................................................              2-17
   Idle Speed Adjustment......................................................................................................                2-17
   Throttle Control System Inspection...................................................................................                      2-17
   Engine Vacuum Synchronization Inspection.....................................................................                              2-18
   Fuel System Inspection.....................................................................................................                2-21
   Fuel Hose Replacement ...................................................................................................                  2-22
   Evaporative Emission Control System Inspection (Other than US, CA, ID and SEA-B2
     Models) ..........................................................................................................................       2-24
  Cooling System....................................................................................................................          2-25
   Coolant Level Inspection...................................................................................................                2-25
   Cooling System Inspection ...............................................................................................                  2-25
   Coolant Change ................................................................................................................            2-25
   Water Hose and O-ring Replacement ...............................................................................                          2-28
  Engine Top End ...................................................................................................................          2-29
   Valve Clearance Inspection ..............................................................................................                  2-29
   Valve Clearance Adjustment.............................................................................................                    2-30
   Air Suction System Damage Inspection............................................................................                           2-34
  Clutch...................................................................................................................................   2-35
   Clutch Operation Inspection .............................................................................................                  2-35
 Engine Lubrication System ..................................................................................................                 2-36
   Engine Oil Change............................................................................................................              2-36
   Oil Filter Replacement ......................................................................................................              2-37
 Wheels/Tires ........................................................................................................................        2-37
   Air Pressure Inspection.....................................................................................................               2-37
   Wheels and Tires Inspection.............................................................................................                   2-37
   Wheel Bearing Damage Inspection ..................................................................................                         2-38
 Final Drive............................................................................................................................      2-39
   Drive Chain Lubrication Condition Inspection ...................................................................                           2-39
   Drive Chain Slack Inspection ............................................................................................                  2-40
   Drive Chain Slack Adjustment ..........................................................................................                    2-40
   Wheel Alignment Inspection .............................................................................................                   2-41
   Drive Chain Wear Inspection ............................................................................................                   2-41
   Chain Guide Wear Inspection ...........................................................................................                    2-42
 Brakes..................................................................................................................................     2-43
   Brake System Inspection ..................................................................................................                 2-43
   Brake Operation Inspection ..............................................................................................                  2-44
   Brake Fluid Level Inspection.............................................................................................                  2-44
   Brake Fluid Change ..........................................................................................................              2-45
   Brake Hose and Pipe Replacement..................................................................................                          2-48
   Master Cylinder Rubber Parts Replacement ....................................................................                              2-50
   Caliper Rubber Parts Replacement ..................................................................................                        2-51
   Brake Pad Wear Inspection ..............................................................................................                   2-54
   Brake Light Switch Operation Inspection ..........................................................................                         2-54