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Brakes › Brake Pedal Installation

Service Manual page 433 — Brakes › Brake Pedal Installation
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BRAKES 12-11
Brake Lever, Brake Pedal

• Remove:
   Cotter Pin [A]
     Joint Pin [B]
     Rear Brake Light Switch Spring [C]
     Return Spring [D]
     Brake Pedal Bolt [E]
     Brake Pedal [F]

Brake Pedal Installation
• Apply   grease to the footpeg pivot shaft [A].
• Install:
   Washer [B]
     Brake Pedal [C]
     Bushing [D]
     Washer [E]
•   Apply a non-permanent locking agent to the threads of
    the brake pedal bolt [F], and tighten it.
    Torque - Brake Pedal Bolt: 9.0 N·m (0.92 kgf·m, 80 in·lb)

• Hook  the shorter end of the rear brake light switch spring
  [A] on the brake light switch.
• Hook  the upper end of the return spring [B] on the footpeg
  bracket hook.
○Face the both lower spring ends as shown.

• Replace    the cotter pin [A] with a new one.
• Insert the cotter
  Insert  the  joint pin [B].
• Install the front footpeg
                      pin and bend the pin ends [C] as shown.
• Tighten:                    bracket and rear master cylinder.
•
    Torque - Front Footpeg Bracket Bolts: 25 N·m (2.5 kgf·m,
                18 ft·lb)
             Rear Master Cylinder Mounting Bolts: 25 N·m (2.5
                kgf·m, 18 ft·lb)
• Check the brake pedal position (see Brake Pedal Position
  Inspection).