Service Manual — page 493 of 715
Suspension › Fork Oil Change
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SUSPENSION 13-13
Front Fork
• Hold the fork tube upright, press the outer tube [A] and
the piston rod all the way down.
• Pour in the type and amount of fork oil specified.
Suspension Oil - KHL15-10 (1 L): 44091-0004
KHL15-10 (4 L): 44091-0013
Amount (Per Side):
When changing oil (for reference):
Right Front Fork Approx. 450 mL (15.2 US oz.)
Left Front Fork Approx. 460 mL (15.6 US oz.)
After disassembly and completely dry:
Right Front Fork 533 ±4 mL (18.0 ±0.14 US oz.)
Left Front Fork 547 ±4 mL (18.5 ±0.14 US oz.)
If necessary, measure the oil level as follows.
○Hold the inner tube vertically in a vise.
○Using the piston rod puller [A], move the piston rod [B] up
and down more than ten times in order to expel all the air
from the fork oil.
Special Tool - Fork Piston Rod Puller, M10 × 1.0: 57001
-1298
○Remove the piston rod puller.
○Wait until the oil level settles.
○With the fork fully compressed and the piston rod fully
pushed in, insert a tape measure or rod into the inner
tube, and measure the distance from the top of the outer
tube to the oil.
Oil Level (fully compressed, without spring)
Standard:
Right Front Fork 109 ±2 mm (4.29 ±0.08 in.) (from
the top of the outer tube)
Left Front Fork 108 ±2 mm (4.25 ±0.08 in.) (from the
top of the outer tube)
NOTE
○Fork oil level may also be measured using the fork oil
level gauge.
Special Tool - Fork Oil Level Gauge [A]: 57001-1290
○With the fork fully compressed and without fork spring,
insert the gauge tube into the inner tube [B] and position
the stopper across the top end [C] of the outer tube [D].
○Set the gauge stopper [E] so that its lower side shows the
oil level distance specified [F].
○Pull the handle slowly to pump out the excess oil until the
oil no longer comes out.
If no oil is pumped out, there is insufficient oil in the inner
tube. Pour in enough oil, then pump out the excess oil as
shown above.