Service Manual — page 501 of 715

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SUSPENSION 13-21
Front Fork

• Remove   the inner tube guide bushing [A], outer tube
  guide bushing [B], washer [C], oil seal [D] from the inner
    tube.

• Remove    the piston rod nut.
• Stop the inner
  Hold  the        tube lower end in a vice.
• cylinder holder
             cylinder unit [A] from turning by using the fork
                    [B].
    Special Tool - Fork Cylinder Holder, Hex 24: 57001-1537
• Remove    the front fork bottom Allen bolt [C], then take the
  bolt and washer out of the bottom of inner tube.
•○Take  the cylinder unit out of the inner tube.
  Do not disassemble the cylinder unit and inner tube.

Front Fork Assembly
• Replace the following parts with new one.
   Oil Seal [A]
     Outer Tube Guide Bushing [B]
     Inner Tube Guide Bushing [C]
     Dust Seal [D]
     Retaining Ring [E]
•   Install the following parts onto the inner tube.
     Dust Seal
     Retaining Ring
     Oil Seal
     Washer [F]
     Outer Tube Guide Bushing
     Inner Tube Guide Bushing

• Insert the inner tube to the outer tube.
• tube. new outer tube guide bushing [A] into the outer
  Fit the

                              NOTE
    ○When assembling the new outer tube guide bushing,
      hold the washer against the new outer tube guide bush-
      ing and tap the washer with the fork oil seal driver [B]
      until it stops.
    Special Tool - Fork Oil Seal Driver, 43: 57001-1530
                   or Fork Oil Seal Driver Weight, 26 ∼ 46:
                      57001-1795
                   Fork Oil Seal Driver Attachment, 36 ∼ 46:
                      57001-1798
• Install the oil seal by using the fork oil seal driver.
    Special Tool - Fork Oil Seal Driver, 43: 57001-1530
                   or Fork Oil Seal Driver Weight, 26 ∼ 46:
                      57001-1795
                   Fork Oil Seal Driver Attachment, 36 ∼ 46:
                      57001-1798
• Install the retaining ring and dust seal into the outer tube.