Service Manual (KLZ1000C) — page 231 of 762

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CLUTCH 6-17
Clutch
Clutch Plate Assembly Length Measurement
• Assemble  the following parts.
   Clutch Hub [A]
     Friction Plates [B]
     Steel Plates [C]
     Clutch Pressure Plate [D]
     Spring Seats [E]
     Clutch Springs [F]
     Clutch Stopper Plate [G]
     Clutch Stopper Bolts [H]
    Torque - Clutch Stopper Bolts: 9.0 N·m (0.92 kgf·m, 80
                in·lb)
• Measure the clutch plate assembly length [I].
    Clutch Plate Assembly Length
      45.6  46.4 mm (1.80  1.83 in.)
    If the length is not within the specified range, adjust the
    length (see Clutch Plate Assembly Adjustment(6-17)).

Clutch Plate Assembly Adjustment
• Inspect the clutch plate assembly length, and then re-
  place the steel plate(s) which brings the length within the
    specified range.
•   Remove:
     Clutch Stopper Bolts
     Clutch Stopper Plates
     Clutch Springs
     Clutch Pressure Plate
     Spring Seats
•   Replace the following steel plate(s).
              Thickness                     Part Number
          2.0 mm (0.079 in.)                13089-1073
       2.3 mm (0.091 in.) (STD)             13089-1084
          2.6 mm (0.102 in.)                13089-1115

                               NOTE
    ○Do not use the steel plate of 2.0 mm (0.079 in.) and 2.6
     mm (0.102 in.) thickness at the same time.
    ○When adjusting the clutch plate assembly, install the
     steel plate of 2.0 mm (0.079 in.) or 2.6 mm (0.102 in.)
     thickness to the second or third from the clutch pressure
     plate.

• Install the removed parts, and inspect the clutch plate as-
  sembly length.
    Torque - Clutch Stopper Bolts: 9.0 N·m (0.92 kgf·m, 80
                in·lb)