Service Manual (KLZ1000C) — page 270 of 762

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9-6 CRANKSHAFT/TRANSMISSION
Specifications

            Item                                Standard                    Service Limit
Crankcase, Crankshaft,
Connecting Rods
 Connecting Rod Bend           –––                                         TIR 0.2/100 mm
                                                                           (0.008/3.94 in.)
 Connecting Rod Twist          –––                                         TIR 0.2/100 mm
                                                                           (0.008/3.94 in.)
 Connecting Rod Big End Side   0.13  0.38 mm (0.0051  0.0150 in.)            0.6 mm
 Clearance                                                                    (0.02 in.)
 Connecting Rod Big End        0.030  0.060 mm (0.0012  0.0024 in.)         0.10 mm
 Bearing Insert/Crankpin                                                     (0.0039 in.)
 Clearance
 Crankpin Diameter:            34.484  34.500 mm (1.3576  1.3583 in.)      34.47 mm
                                                                             (1.357 in.)
   Marking:
    None                       34.484  34.492 mm (1.3576  1.35795 in.)        – – –
     ○                         34.493  34.500 mm (1.35799  1.3583 in.)        – – –
 Connecting Rod Big End Inside 37.500  37.516 mm (1.4764  1.4770 in.)         – – –
 Diameter:
   Marking:
     None                      37.500  37.508 mm (1.4764  1.47669 in.)        – – –
     ○                         37.509  37.516 mm (1.47673  1.4770 in.)        – – –
 Connecting Rod Big End
 Bearing Insert Thickness:
  Brown                        1.478  1.483 mm (0.05819  0.05839 in.)         – – –
  Black                        1.483  1.488 mm (0.05839  0.05858 in.)         – – –
  Blue                         1.488  1.493 mm (0.05858  0.05878 in.)         – – –
 Connecting Rod Bolt Stretch   (Usable Range)
                               0.20  0.32 mm (0.008  0.013 in.)               – – –
 Crankshaft Side Clearance     0.09  0.19 mm (0.0035  0.0075 in.)           0.39 mm
                                                                             (0.015 in.)
 Crankshaft #3 Main Journal    23.49  23.54 mm (0.9248  0.9268 in.)           – – –
 Width
 Crankshaft Runout             TIR 0.02 mm (0.0008 in.) or less             TIR 0.05 mm
                                                                             (0.0020 in.)
 Crankshaft Main Bearing       0.010  0.034 mm (0.0004  0.0013 in.)          0.06 mm
 Insert/Journal Clearance                                                    (0.0024 in.)
 Crankshaft Main Journal       34.984  35.000 mm (1.3773  1.3780 in.)       34.96 mm
 Diameter:                                                                    (1.376 in.)
   Marking:
     None                      34.984  34.992 mm (1.3773  1.3776 in.)         – – –
     1                         34.993  35.000 mm (1.3777  1.3780 in.)         – – –
 Crankcase Main Bearing Bore   38.000  38.016 mm (1.4961  1.4967 in.)         – – –
 Diameter:
   Marking:
     ○                         38.000  38.008 mm (1.4961  1.49637 in.)        – – –
     None                      38.009  38.016 mm (1.49641  1.4967 in.)        – – –