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Final Drive › Drive Chain Replacement

Service Manual (KLZ1000C) page 333 — Final Drive › Drive Chain Replacement
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FINAL DRIVE 11-7
Drive Chain
   Body [A]
   Handlebar [B]
   Cutting and Riveting Pin [C]
   For Cutting [D]
   For Riveting [E]
   Plate Holder (A) [F]
   Plate Holder (B) [G]
   Gauge [H]

• Grind [A] the pin head to make it flat.
• Set the cutting and riveting pin [B] as shown.

• Screw the pin holder until it touches chain pin.
• Be sure that the cutting pin hits center of chain pin.

• Screw  the handlebar [A] into body.
• Turn the pin holder with wrench [B] clockwise to extract
  chain pin.

• Replace   the link pin, link plate and grease seals.
• Engage the drive
  Apply   grease  to the link pins [A] and grease seals [B].
• Insert the link pinschain  on the engine and rear sprockets.
• Install the grease seals. drive chain ends.
                        in the
• Install the link plate [C] so that the mark faces out.
• Push the link plate by hand or plier to fix it.
• In case of grease seals chain, be sure to set the grease
• seals correctly.