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Brakes › Brake Pedal Installation

Service Manual (KLZ1000C) page 351 — Brakes › Brake Pedal Installation
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BRAKES 12-11
Brake Lever, Brake Pedal

• Unhook  the return spring upper end [A] from the footpeg
  bracket hook.
• Remove the rear master cylinder mounting bolts [B].

• Remove:
   Screws [A]
     Plate [B]
•   Free the electronic cruise control cancel switch (rear
    brake) [C].

• Remove:
   Cotter Pin [A]
     Joint Pin [B]
     Rear Brake Light Switch Spring [C]
     Return Spring [D]
     Brake Pedal Bolt [E]
     Washer [F]
     Brake Pedal [G]

Brake Pedal Installation
• Apply   grease to the footpeg pivot shaft [A].
• Washer [B]
  Install:

     Brake Pedal [C]
     Bushing [D]
     Washer [E]
•   Apply a non-permanent locking agent to the threads of
    the brake pedal bolt [F], and tighten it.
    Torque - Brake Pedal Bolt: 9.0 N·m (0.92 kgf·m, 80 in·lb)

• Hook  the shorter end of the rear brake light switch spring
  [A] on the brake light switch.
• Hook
  pedal.
        the lower end of the return spring [B] on the brake

○Face the both lower spring ends as shown.
• Install the electric cruise control cancel switch (rear brake)
  [C] (see Electronic Cruise Control Cancel Switch (Rear
    Brake) Replacement(16-86)).
•   Replace the cotter pin [D].
•   Insert the joint pin [E].
•   Insert the cotter pin and bend the pin ends [F] as shown.