Service Manual (KLZ1000C) — page 362 of 762
Brakes › Master Cylinder Assembly
Text on this page
12-22 BRAKES
Master Cylinder
• Replace the cotter pin [A] with a new one.
• Insert the cotter
Insert the joint pin [B].
• pin and bend the pin ends [C] as shown.
• Install the rear master cylinder and tighten the rear master
cylinder mounting bolts [A] temporarily.
• Hook the return spring upper end [B] on the footpeg
bracket hook.
• Install the front footpeg bracket.
• Tighten:
Torque - Front Footpeg Bracket Bolts [A]: 25 N·m (2.5
kgf·m, 18 ft·lb)
Rear Master Cylinder Mounting Bolts [B]: 25 N·m
(2.5 kgf·m, 18 ft·lb)
Brake Hose Banjo Bolt [C]: 25 N·m (2.5 kgf·m, 18
ft·lb)
• Run the brake hose correctly (see Cable, Wire, and Hose
Routing section (18-2)).
• Bleed the brake line (see Brake Line Bleeding(12-26)).
• and nothe
Check brake for good braking power, no brake drag,
fluid leakage.
Front Master Cylinder Disassembly
• Refer to the Master Cylinder Rubber Parts Replacement
(see Master Cylinder Rubber Parts Replacement(2-46)).
Rear Master Cylinder Disassembly
• Refer to the Master Cylinder Rubber Parts Replacement
(see Master Cylinder Rubber Parts Replacement(2-46)).
Master Cylinder Assembly
• Refer to the Master Cylinder Rubber Parts Replacement
(see Master Cylinder Rubber Parts Replacement(2-46)).