Service Manual (KLZ1000C) — page 361 of 762
Brakes › Rear Master Cylinder Installation
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BRAKES 12-21
Master Cylinder
• Install:
Front Brake Light Switch [A]
Front Brake Light Switch Screw [B]
• Bleed the brake line (see Brake Line Bleeding(12-26)).
• Check the brake for good braking power, no brake drag,
and no fluid leakage.
Rear Master Cylinder Removal
• Free the brake hose [A] from the guides [B].
• Loosen the rear master cylinder mounting bolts [C].
• Remove the right front footpeg bracket bolts [D].
NOTICE
Do not pull the right footpeg bracket out too much.
The brake pipe may be damaged.
• Unhook the return spring upper end [A] from the footpeg
bracket hook.
• Remove:
Cotter Pin [A]
Joint Pin [B]
• Remove the brake hose banjo bolt [C] and disconnect the
brake hose.
• Slide the clamp [D].
• Disconnect the reservoir hose lower end, and drain the
brake fluid into a container.
NOTICE
Brake fluid quickly damages painted plastic sur-
faces; any spilled fluid should be completely
washed away immediately.
• Remove the rear master cylinder mounting bolts [E].
Rear Master Cylinder Installation
• Replace the washers that are on each side of hose fitting
with new ones.
•○Install the brake hose.
Touch the brake hose to the stopper of the rear master
cylinder.
• Tighten the brake hose banjo bolt temporarily.